Gas–Solid Two-Phase Flow-Induced Pipeline Wear in CAES: Enhancing Long-Term Durability for Energy Conversion and Storage Integration

Abstract

In salt cavern compressed air energy storage (CAES) systems, slag particles entrained by high-pressure airflow can cause pipeline wear and flow instability, posing challenges to long-term operational safety. However, direct experimental studies are constrained by high-pressure, large-scale conditions and transient multiphase flow complexities. This study uses Fluent, a numerical simulation method based on gas–solid two-phase flow theory, to investigate the flow characteristics, particle dynamics, and erosion behavior in the above-ground pipeline of CAES system. Results reveal uneven gas velocity distribution, with the lowest flow (≤2.3 (m/s)) in the main pipeline favoring particle deposition, and complex vortex structures at branch connections. Particles accumulate on the outer wall of 90° elbows due to centrifugal effects, leading to localized erosion, with severe wear occurring at impact angles of 20–30°. Over a 30-year operational cycle, the predicted maximum wear depth is 0.38 mm, which remains below the existing protective cladding thickness of 0.5 mm. The findings not only provide a theoretical basis and design insights for optimizing wear protection strategies, but also hold positive implications for enhancing the economic sustainability and environmental benefits of large-scale energy storage systems.