Heat Pumps in Green Hydrogen Production Systems: A Technical Review

Abstract

Green hydrogen production through water electrolysis is a key pathway to the decarbonization of future energy systems. However, part of the electrical input is transformed into waste heat. In this study, alkaline, proton-exchange membrane, anion-exchange membrane, and solid oxide electrolysis systems are compared in terms of operating temperature, heat generation, heat transfer medium, and integration constraints. Reported COP values for commercial high-temperature vapour-compression heat pumps range from 2.4 to 5.8, depending on operating conditions. The heat-pump technologies reviewed include vapour-compression systems with single-stage, multistage, cascade, and transcritical configurations, together with absorption and adsorption systems, with a focus on suitable working fluids and practical limitations. The review distinguishes between direct heat recovery and heat recovery assisted by heat pumps, and it identifies two main areas of application: external supply for district heating, industrial consumers, and energy communities; and internal support for feedwater preheating, water cycle integration, and steam generation. A selection framework is proposed in which source- and sink-temperature compatibility determines thermodynamic feasibility, COP characterizes heat-pump performance, and LCoH supports techno-economic comparison. Direct heat recovery should be preferred when temperatures are compatible, while heat pumps can operate as enabling technologies when temperature upgrading is required and system-level economic and environmental performance remains advantageous.